Transparency builds trust. This article walks through the complete production flow inside our cGMP-controlled facility, from the moment a raw material arrives at our dock to the moment a finished can is palletized for export. We also explain how our 5-working-day sampling process lets you evaluate a formula before committing to full production.
Step 1 — Receiving and quarantine
Every inbound ingredient is logged against its purchase order and COA. Containers are tagged with a batch-specific quarantine label and placed in the raw-material holding area. No ingredient moves to production until QC has completed identity, potency, microbiology and heavy-metal tests and issued a release.
Step 2 — Compounding and mixing
Released ingredients are weighed into the compounding room per the validated formula. Mixing follows a documented SOP with defined sequence, time, temperature and speed. A in-process sample is taken for pH, viscosity and active-content verification before the batch is approved for filling.
Step 3 — Pouch filling and sealing
The approved compound is transferred to the filling line. Plant-fiber pouch material is fed from one side; the measured dose of compound is placed; the pouch is sealed with continuous heat-seal and checked by in-line leak detection. Each pouch is visually inspected for seal integrity and dose uniformity.
Step 4 — Primary and secondary packaging
Filled pouches are counted and loaded into cans. Cans are labeled, coded with batch number and production date, then shrink-wrapped into cartons. The conveyor system carries each carton through a final check station where weight, label and code are verified.
Step 5 — Finished-goods release and shipping
Completed cartons are palletized and moved to the finished-goods warehouse. The QC team reviews the batch record — raw material COAs, in-process data, filling logs, packaging checks — and issues a Certificate of Analysis before the batch is released for shipment.
5-working-day sampling
Before committing to a full production run, we offer a 5-working-day sampling service. Once you confirm the formula and artwork, our team produces a small pilot batch using the same equipment and process as mass production. You receive sealed samples with a preliminary COA for evaluation — flavor, pouch feel, seal quality and active content.